Pulling Together 1: An Introduction to Pull Systems & Kanban

When was the last time you pushed on a rope? Doesn't really make sense, right? Instead we immediately think "no, we should pull on a rope". Yet in many organizations our processes are designed to operate in a push manner. Once work is done it is pushed to the next operation, whether it is needed there or not. And much like trying to push on a rope, this manner of operating isn't a very effective way to get the outcomes we need to meet our customers' requirements.

Pushing material and information through processes results in lots of problems and non-value added activities. Sometimes there is too much materials and information, sometimes there is too little. And frequently, what is pushed is not even needed at all! Working this way can also have a negative impact on quality, cost, space, inventory and the ability to meet customer delivery dates.

In this 30-minute DVD you will be introduced to the concept of "pulling" work through processes while using "Kanban" methods (signals) so customers and suppliers in a value stream can be effectively linked and synchronized in a simple, visual manner - providing a powerful way to match supply to demand to the right materials and information is always available.

In the DVD, push and pull systems are demonstrated using a simple poker chip and dice exercise (that you can easily replicate in your training class, get everything you need right here) that makes it easy to see the pros and cons of each method of operating.

You'll also see real world examples of pull systems and Kanban, hear from the employees who operate them and be introduced to the Six Rules of Kanban- a key list to know about to ensure your Kanban is set up for success.

This stand-alone DVD introduces and illustrates Pull Systems & Kanban. The how-to DVD on creating your own Kanban systems (Pulling Together 2: Learning to Connect & Synchronize) is available separately or at a discount when purchased together with this DVD. Visit our Package Deals page to learn more.